Solar Panel & Battery Sizing
Size a solar PV system and battery bank for daily energy demand.
Solar Panel & Battery Sizing
Size a solar PV system and battery bank for daily energy demand.
Results
Enter values and click Calculate
Results will appear here
Fill in the inputs and press Calculate
🧮 Solar System Sizing
Variables
PDaily load power (kW)PSHPeak Sun Hours per day at location (4–6 hrs typical)ηSystem efficiency (0.75–0.85 for losses, wiring, temperature)DoDDepth of Discharge — 0.5 for lead-acid, 0.8 for lithium📐 PSH data from NREL PVWatts or local meteorological records. Add 20–25% oversizing to account for panel degradation and seasonal variation.
📊 Quick Reference
| Input / Parameter | Description | Example Value |
|---|---|---|
| Supply Voltage (V) | System voltage: 120V/240V/415V/11kV | 415V (3-phase) |
| Load Current (I) | Full-load current in amperes (A) | 65 A |
| Power Factor (PF) | Ratio of real to apparent power (0–1) | 0.85 lagging |
| Cable Length (L) | One-way cable run length (m) | 120 m |
| Voltage Drop Limit | NEC: ≤3% branch, ≤2% feeder (5% total) | ≤3% = 12.45V |
| Conductor Size | AWG (North America) or mm² (IEC/AS) | 35 mm² copper |
| Output | Voltage drop (%), cable size, power loss | 2.8% / 35 mm² |
ℹ️ About This Calculator
The Solar Panel & Battery Sizing performs electrical engineering calculations for circuit design, power system sizing, cable selection, and energy analysis — applications that span low-voltage residential wiring, commercial building electrical systems, and medium-voltage industrial installations. Inputs typically include voltage levels, load currents, power factor, cable lengths, and conductor cross-sections; outputs include voltage drop, conductor sizing, power consumption, equipment ratings, and code compliance assessments.
These calculations apply the core equations of electrical engineering: Ohm's Law (V = IR), the three-phase power relationships (P = √3 × VL × IL × PF), the Darcy voltage drop equation (Vd = 2IRL/1000 for single-phase), and transformer and motor sizing formulas. Where applicable, calculations reference the National Electrical Code (NEC), IEC 60364, and AS/NZS 3000. The voltage drop calculator follows NEC Article 210 guidelines (≤3% for branch circuits, ≤2% for feeders), and wire sizing follows NEC ampacity tables with derating factors for conduit fill and temperature. The exact formula and code reference are displayed on this page.
Critical limitations to understand: these calculators assume balanced three-phase loads, ideal transformer operation, and sinusoidal supply voltage at fundamental frequency. They do not account for harmonic distortion (significant with VFDs and switching power supplies), voltage unbalance in three-phase systems, the effect of ambient temperature on ampacity beyond standard deration factors, or the specific impedance characteristics of specialty cable constructions. For systems with significant harmonic content, a power quality study using measurement instruments and specialist software is required.
These tools serve electrical engineers performing preliminary system design, electricians verifying NEC/IEC code compliance before installation, energy managers performing savings analysis, solar system designers sizing PV and battery banks, and electrical engineering students learning circuit analysis. The cable sizing and voltage drop calculators are among the most practically used tools for anyone designing or troubleshooting electrical distribution systems.
All electrical installations must comply with local electrical codes and must be inspected by the authority having jurisdiction (AHJ). In most countries, electrical work above specified voltages or current levels must be designed by a licensed Electrical Engineer and installed by a licensed electrician. These calculators provide preliminary values that must always be verified against the current edition of the applicable electrical code, with appropriate safety margins applied, before any installation work proceeds.
All calculations run in your browser only. No circuit parameters, cable specifications, load values, or project data is transmitted to any server or stored in any way. Your electrical design data remains entirely private on your device.
📋 How to Use This Calculator
- 1
Identify circuit parameters
Determine the supply voltage (single-phase or three-phase), load current or connected load (kW), power factor, and cable run length. Refer to the equipment nameplate or engineering specifications for accurate values.
- 2
Select cable and installation method
Choose the conductor material (copper or aluminium), insulation type (XLPE, PVC), and installation method (conduit, trunking, direct burial). These factors affect the ampacity deration multipliers applied to the base cable rating.
- 3
Enter inputs and calculate
Input all required values and click Calculate. The tool returns cable size, voltage drop percentage, current rating, and power loss. For three-phase systems, confirm whether your voltage inputs are line-to-line or line-to-neutral.
- 4
Check code compliance
Verify that voltage drop is within code limits: NEC recommends ≤3% for branch circuits and ≤2% for feeders (5% total). IEC recommends ≤4% total. If voltage drop exceeds limits, increase cable size by one or two AWG/mm² steps.
- 5
Document and arrange inspection
Record the calculated cable size, current, and voltage drop with the calculation basis. All electrical designs must be verified by a licensed Electrical Engineer and inspected by the AHJ before installation.
🎯 When to Use This Calculator
Cable and conduit sizing
Size conductors for new circuits or verify existing cable adequacy when adding load to established electrical panels and distribution boards.
Load schedule preparation
Build initial load schedules and estimate total connected load, demand load, and panel schedule current ratings for design documentation.
Solar and battery system design
Size PV panels and battery banks for off-grid or grid-tied solar systems based on daily energy consumption and local irradiance data.
Energy savings analysis
Quantify electricity cost savings from LED retrofits, motor upgrades, or power factor correction investments to support capital expenditure approval.
Code compliance verification
Verify voltage drop, breaker sizing, and conductor ampacity against NEC or IEC code requirements before electrical inspection by the AHJ.
💡 Engineering Pro Tips
NEC ampacity tables assume standard installation conditions. Derating factors for conduit fill (>3 conductors = multiply by 0.8), high ambient temperature (>30°C), and continuous loads (×0.8 for circuits loaded >3 hours) stack multiplicatively. A cable sized for its listed ampacity may need to be 2–3 standard sizes larger when all applicable derating factors are applied.
Voltage drop is cumulative from source to load. Calculate the drop on both the feeder AND the branch circuit separately, then sum them. NEC recommends total voltage drop ≤5%. A feeder at 2.5% and a branch at 3.5% totals 6.0% — over the recommended limit despite both individual circuits appearing within range when checked separately.
Short-circuit current (Isc) at the panel determines breaker interrupting capacity, not just the overcurrent protection rating. For panels near utility transformers, Isc can exceed 50,000A. Always verify that the breaker AIC (Ampere Interrupting Capacity) rating exceeds the available fault current — using an undersized breaker is a serious fire and explosion hazard.
Power factor correction capacitors should target PF = 0.95, not 1.0. Overcorrection to unity PF causes leading power factor, which creates voltage rise problems and potential resonance with utility-side harmonics. Target 0.95 lagging — this eliminates utility penalty charges without the risks associated with overcorrection.
⚠️ Engineering Disclaimer
Results are intended for preliminary design and educational purposes only. All calculations must be verified by a licensed Professional Engineer (PE) before use in any construction, manufacturing, or safety-critical application. Local codes, material standards, and site conditions may vary significantly.
❓ Frequently Asked Questions
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